Different industries in different nations use various methods and techniques. The process of manufacturing rugs is the most complex and lengthy. The rugs making process is complicated. That’s why rugs prices are higher in the market as compared to other products. It doesn’t matter that the rugs are hand-made or machine-made. Both processes are lengthy and complicated. The hand-made takes a long time as compared to machine-made rugs. Various ways are used by different countries of rugs making and then cleaning. Every company follows steps according to their machinery and knowledge.
It doesn’t matter which fabric is used in making the Oriental Rugs, but it is required to wash in the finishing step of manufacturing. The washing in the finishing step is essential for every company. Due to this, the looks become gorgeous, and the design becomes prominent after removing the other wool or other fabric that has become on the rug during the manufacturing process.
Cotton, silk, and wool are used as a fabric in oriental rugs making. The silk rugs are expensive as compared to wool rugs. These rugs are shiny and soft compared to other rugs because silk fabric is softer and smoother. When you slowly shake your hand on the silk rugs, you will feel the smoothness and softness. This is why people prefer to buy this, but not all people can afford it due to the high prices.
Types of Washing in Manufacturing
There are two types of washing the rugs during manufacturing
- Raw washing.
- Final washing.
Raw washing is the first wash to clean the dirt and stain from the carpets. There is a lot of dirt that occurred during the knotting and designing of the rugs. The skilled labor or machine is used for making the pattern of the rugs. Various patterns are created, such as geometric, curvilinear, and figural patterns. Whereas, in hand-making rugs, the designing is done through skilled labor. They make the pattern with their hands. These patterns require time in making. That’s why dirt and sometimes stains occur on the rugs. Due to this, raw washing is necessary.
The shearing, embossing, side binding, and singing are done before the rugs’ final washing. In these steps, stains or dirt also occurred. After the raw washed of the rugs, the shearing process is done. In this step, the piles are leveled through cutting, and thus the same height of all the piles is created.
The detailing of the motif is done by cutting the motifs. This process is called embossing. In this process, the height of the piles is also decreased for embossing. The next step after embossing is side binding. The sides of the rugs are bound through the thick or double thread. By binding on the sides, no thread of the rug will come out, and thus the look of the rugs will not ruin. The singing process is included in the finishing process because it burns the rugs’ additional fibers, and it gives an excellent touch to the rugs. The sharp look of the carpet is shown due to this step.
Final washing is done after the whole process of manufacturing the rugs. This is the last step before drying the rugs. After this washing, the rugs brighten their colors and designs that are hidden due to stain or dirt. The other wool is also removed along with the darker additional color. The light color, along with the adorable design, reflects the true beauty of the carpet.
After the final washing, drying of the rugs can be done through the traditional setup or through utilizing the drying machinery. It depends on the company that they are using. The traditional drying process is done by hanging the rugs under the sun, whereas drying machinery gives the heated air to the rugs to dry it quickly. Both drying methods are useful. But nowadays, companies prefer the machine drying method because it doesn’t require much time and space in completing the drying procedure. Companies prefer to enhance their productivity in less time.
A wide range of rugs is available in the marketplace, including Area Rugs in various styles, sizes, and designs. A wide range of modern rugs is coming into the market due to the utilization of modern machinery. All the consumers like the fascinating designs and styles. People purchase it and get comfort by using the rugs at their home.
Why Washing of Rugs Necessary after Weaving?
If you are unaware of the rugs washing in the manufacturing process of rugs, so many questions arise in your mind as to why rugs are washed in the manufacturing process. The reason behind this is to remove the dirt, dust, and extra wool that are present on rugs during the process of making. Washing the rugs is also necessary to light the colors. The colors are darker, and when it is washed, the rugs become in the light color as before—the additional pigments of colors have removed due to washing of the rugs.
When the color of the rugs becomes softer, so it enhances its looks, thus consumers like the colors and designs that look elegant in their eyes. The elegance grabs the attention of the consumers. Thus the consumers reflect their interest and buy it spontaneously.
The rug’s washing is the finishing step because this is the last step of the rug manufacturing process. If any manufacturer doesn’t wash the rugs after weaving and clipping, the rugs’ looks will not be good. Thus, the consumers will not satisfy, and it directly creates a negative impact on the company’s sales. The question is why would any company like to reduce its growth? Every manufacturing company of rugs follows the washing steps in the finishing step.
All in all, washing the rugs is an essential step in the manufacturing process. Every company follows this step. RugKnots are selling adorable rugs online that belong to distinct countries. Their colorful varieties are eye-catching, and they will enhance the look of your home when you put their rugs on your floor.